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From the shop floor

Partner news, technical deep-dives, and lessons from the people keeping precision manufacturing running.

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Turning Problems Into Better Systems: My Conversation with Varadarajan Balaraman
vlog

Turning Problems Into Better Systems: My Conversation with Varadarajan Balaraman

On Maintenance & Manufacturing Insights, Varadarajan 'V' Balaraman — a site plant manager at Standex International building a startup operation inside an established company — shares how he turns failures into teachable moments, knows when technology hits its limit and process takes over, and gives operators a real voice in solving problems.

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Fix the Fundamentals First: My Conversation with Ivan Getov
vlog

Fix the Fundamentals First: My Conversation with Ivan Getov

On Maintenance & Manufacturing Insights, Ivan Getov — Maintenance Excellence Manager at Eastman Chemical Company — explains why AI and predictive tools can't replace good maintenance fundamentals: moving past the reactive 'hero' mentality, building systems for the full work cycle, and remembering that maintenance is ultimately about people working together.

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Stop Chasing Breakdowns: My Conversation with Reinhardt de Jager
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Stop Chasing Breakdowns: My Conversation with Reinhardt de Jager

On Maintenance & Manufacturing Insights, Reinhardt de Jager — a reliability and maintenance management pro — shares how teams move from reactive to proactive: building real failure modes into the maintenance plan, letting condition data buy them time, eliminating root causes instead of re-repairing them, and remembering that the job is to move steel through the door.

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Behind the Machines: My Conversation with Tony Ingram
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Behind the Machines: My Conversation with Tony Ingram

On Maintenance & Manufacturing Insights, Tony Ingram — Senior Maintenance Supervisor at Daikin Applied — shares how his team keeps equipment ranging from decades old to nearly new running: moving toward predictive maintenance, managing thousands of spare parts, finding skilled technicians, and one failure that left roughly two tons of steel 30 feet in the air.

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280 Machines, 8 Maintenance Pros: My Conversation with Trevor Kennedy
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280 Machines, 8 Maintenance Pros: My Conversation with Trevor Kennedy

On Maintenance & Manufacturing Insights, Trevor Kennedy — Plant Manager for Parker Hannifin's HELAC hydraulic actuator operation — shares how a team of eight keeps 280+ assets running: moving toward predictive maintenance, staging critical spare parts and spindles, and treating maintenance as problem-solving, not just repair.

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vlog

Beyond the Wrench: My Conversation with Sean Archer

On Maintenance & Manufacturing Insights, Sean Archer — a maintenance manager in heavy steel manufacturing leading a team of 13 — shares how preventive and predictive maintenance, root cause analysis, and modern controls like Allen-Bradley and Rockwell are reshaping the skills the plant floor demands.

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vlog

From Nuclear Submarines to Napa Valley: My Conversation with Joshua Kroll

On Maintenance & Manufacturing Insights, Joshua Kroll — Facilities Maintenance Supervisor at Trinchero Family Estates and a former Marine Corps and Navy nuclear submarine officer — shares how he prepares a winery for harvest season, grows technicians internally, troubleshoots by challenging assumptions, and puts AI to practical use in maintenance.

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vlog

Preventive Maintenance Starts with Preparation: My Conversation with Nathan Santiago

On Maintenance & Manufacturing Insights, Nathan Santiago, Facilities Engineer at C&H/New Holland, shares how large manufacturing operations reduce downtime — tailoring preventive maintenance to real operating conditions, positioning tools near critical equipment, and using data-driven process improvements to eliminate hundreds of hours of lost production.

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vlog

Building Reliable Maintenance Systems: My Conversation with Gabe Little

On Maintenance & Manufacturing Insights, Gabe Little — a maintenance leader whose career spans Jacobson Logistics, Amazon, ThredUP, and Ross Stores — shares how reliability goes beyond preventive maintenance: asset lifecycle management, CMMS documentation, spare-parts strategy, and the growing role of AI in maintenance analytics.

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vlog

The Hidden Manufacturing Behind Modern Medicine: My Conversation with Cory James

On Maintenance & Manufacturing Insights, Cory James, Plant Manager at Zeus Industrial Products, reveals the precision medical-grade tubing behind catheters and stents — and how Zeus balances growth with reliability, rebuilds equipment in-house, and trains the next generation of manufacturing talent.

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Guides

How to Package and Ship a Spindle for Repair

Protect your spindle in transit: how to clean, secure, crate, and document a machine tool spindle for repair so it arrives safely and gets diagnosed fast.

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Guides

Spindle Runout: Causes, Effects, and How to Fix It

What causes spindle runout, how it wrecks tool life and surface finish, and how precision repair, bearing replacement, and taper grinding restore accuracy back to OEM specification.

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vlog

From the Marine Corps to Manufacturing Leadership

On the Adapt and Overcome Podcast, Martin Engster shares a story spanning continents, military service, and more than 60 years of family legacy in the CNC manufacturing industry.

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Guides

7 Warning Signs Your Spindle Needs Repair

Unusual noise, vibration, rising temperatures, or creeping runout — learn the warning signs that a machine tool spindle needs repair before a small problem becomes an unplanned production stop.

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Centerline

How Aerospace Manufacturers Keep Critical Operations Running

James Brett of Carbon Aerospace on maintaining 1,200+ assets across a 650,000 sq ft facility — proactive maintenance, CMMS-driven decisions, and preparing for equipment obsolescence in aerospace manufacturing.

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Centerline

Memorial Day Weekend Operational Readiness

This Memorial Day, reflect on how planned downtime can enhance operational readiness. Learn why prioritizing machine safety and spindle maintenance during scheduled breaks is crucial for uptime.

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